Rust Hunting in Georgia 2012.10.06

I had only found a couple of items between my last post and this past Saturday:

I think I've got less than $2 in the three items above - the mallet is made of oak and quite stout. I also look for wood handled putty knives and scrapers - some of the earlier examples that I've found have rosewood handles (this one is more modern in vintage - I bought it as a user). The small file holder - that's about 3 or 4 of those I've found over the years. You can place an awl (or make one from a nail) or small file into it - very useful. The end is padded so it's ideal for small, homemade chisels (if you've ever done any micro carving in hardwood you'll know what I mean).

This second lot I found over the weekend - I was leaving for my woodworking club meeting (The Gwinnett Woodworkers Association: www.gwinnettwoodworkers.com - if you're ever in Atlanta early Saturday come on by, we meet at Peachtree Woodworking Supply. I also edit and upload class videos to our YouTube channel if you'd like to see what the meetings are like: http://www.youtube.com/user/gwinnettwoodworkers) when I spotted a yard sale sign. I turned around figuring I had a few minutes. The neighbor had a pile of rusty tools on a table to the rear. He told me that they had belonged to his grandfather and had been kicking around for many years getting rusted up, and it was time to get rid of them. I won't tell you how much I paid, suffice to say we both walked away happy.

Included were two intact planes - one about a Number 5 size and a Number 48 match plane missing the swinging fence on the bottom. Also in the photo below are some parts for a tap-and-die set, a Yankee screwdriver and a drill-bit sharpening attachment for a grinder.

Here are the two all metal planes:

Also included were these two braces and a super-thin draw knife. Note the rosewood pad and handle on the larger brace. I couldn't find a manufacturer but the chuck is massive and I'm sure it's very old.

There was also an axe head, a circle bit, a saw set and a couple of large machinist clamps...

And finally a spokeshave (probably Stanley - that's what's on the cutter), a divider, couple of punches and some large safety pins (thinking these are for canvass).

The best thing of course was the hand plane. I couldn't see any markings until I got home - It's marked Bailey Tool Co with an 1871 patent date on the blade and features a cam-lock mechanism. Quite old I think, with rosewood tote and knob:

Love the balloon knob and the blade raiser is very interesting. I tried to do some research on it but wasn't able to find out much - no photos at all except for a rendering on the patent. I'll clean it up a bit and post more about it in another post.

-- John

Refinishing a Classic Lane Acclaim Coffee Table

As many of you know, we're really big fans of modernism, especially mid-century modernism and we're looking to replace our current furnishings with vintage designs from the 40s, 50s and 60s. Several months ago Cindi's mom offered us her Platner designed coffee table - we had given her our 1920's reed furniture shortly after she moved to Atlanta - this was an inheritance Cindi had gotten from a relative, which she went to the expense of refinishing along with newly re-upholstered cushions. When we moved into the house on Lori Lane the furniture proved too small in scale for the jumbo-sized sunk-in living room. Here's an images I took around 2004:

Reed Couch and Chairs

The sofa and two chairs above were given to Cindi's mom after living in the den near the fireplace.

Quarter-sawn oak Craftsman Furniture from Restoration Hardware

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We were able to obtain a nice set of Arts and Crafts (AKA Craftsman) furniture, similar to the designs of Stickley, that was better suited to the size of the room. At that time we hadn't yet gotten the bug to go all Mid-Century Modern, so the furnishings more than sufficed for day-to-day living. You can see the reed sofa in the background.

So recently I started obtaining some projects to replace the Craftsman furniture - so far, three Jens Risom Lounge chairs, two Jens Risom side chairs, a nice square Knoll table and most recently, a Jens Risom sofa. That last was the final piece we needed to basically replace what we had with a similar configuration.  Here's an image of the Platner coffee table:

 So I bet you're asking why I'm going through all this? The Platner table came down from New York with Cindi's mom - and it looked really odd with the reed furniture - the high-tech chrome wires didn't work with the reeds in the couch and chairs. Since we were going all modern, we were offered the table - the only problem - she needed something that could replace it. After looking for a bit, we figured out that what she needed was something more in the same scale and a bit retro - ideally of wood or something with the same brown tones. We found a structurally sound Lane Acclaim table - a bit beat up, with water and mineralization rings on top and a hammered finish (it was also quite dirty), but we paid little enough for it that it was worth getting as a potential replacement after a bit of TLC.

The things that sold me on the table: 1. It was all solid wood construction - even the flat table top was wood planks edge-jointed with the interesting walnut and oak veneers on top. 2. No racking or twisting to the legs - the end mortises into the legs and underlying supports made for a well-made, strong table. 3. Nothing in the finish looked like too large a task to re-do. 4. The veneers were all laying flat so I didn't have to worry about loosening the veneer and getting it to re-adhere (this last one fooled me a bit as I'll explain). 5. I grew up with Lane Acclaim (we had a rectangular coffee table and two end-tables) so I just like the design.

Unfortunately I wasn't very diligent in taking photos, so I don't have any of the table before I started. I literally thought this was going to be a "quick-and-dirty" refinish job so I got it into the shop and first gave it a good cleaning. I discovered that the lacquer finish had just about had it so first I tried lacquer thinner to strip it off, and eventually just carefully sanded it (there were dark spots embedded into the veneers that wouldn't clean up - fortunately almost all of it was removed with light sanding). This is the result:

A couple of things to note: 1. look at the near edge - see the spalting? That was all stained dark enough so you didn't see it before I stripped off the original finish. 2. Even being extremely careful, I managed to sand through the veneer in one corner (it's the one to the right - unfortunately out of frame) to the poplar beneath. I figured that once I stained and coated the top it wouldn't be noticeable, and for once I was right. You don't see it unless it's pointed out to you.

I did a few searches online to figure out what stain to apply - there's a Min-Wax that I found suggested on one blogger's post (pdx picker) with some photos and it seemed reasonable - the stain used was Minwax Early American. Remember, I wasn't looking for perfection here, just something I could quickly work out and deliver (note the date in the photo above is 19? That's 2012.08.19. I did want to do a reasonable restoration with colors approximating the original, along with a lacquer finish (what was originally applied).

I figured I could apply a stain and go directly into a lacquer and be done. There's only one problem - I don't like Min-Wax. Oh, sure it's a good product, but the problem I have with it is that it already has a varnish added to it - which makes it impossible to adjust if your tint isn't quite right. I know that there are alternative ways to adjust, but doing airbrushed coats layered between sealers didn't fit into my "quick-and-dirty" idea. I did manage to find a finish that approximated what I was looking for - Varathane American Walnut found at the Home Depot. Now in retrospect, there's a bit more red and less yellow in this stain so it's not quite right, but close enough for me.

Here's the table with stain applied:

One thing I noticed in some of the other Lane Acclaim refinsh photos available online - for some reason people are selecting finishes that don't bring the color of the oak down into the browns - the contrast to me is quite disturbing. In my case, except for the bit of red tint this is very close to the color of the legs.

I next appled a couple of wash coats of shellac to seal things up. This also brought a little yellow back into the mix and neutralized the red a bit:

After a bit of block-sanding to get everything flat, I applied the lacquer. Now this is where I totally hosed everything. I had always applied lacquer in the past using a sprayer, or in a pinch, a rattle can - but in my rush to get this thing done I decided to apply it via brush. The problem here is that I don't own a good varnish brush - you want something that holds the varnish and lays down a very even coat with minimal brush marks - any ridging that happens will need to be sanded down. After two coats I had something that looked obscene and it took quite a bit of sanding to get it looking right. Of course there were some imperfections but I thought, OK I'll just apply some wax. Another mistake - the wax made every imperfection glow-in-the-dark and applied a glossy sheen that wasn't appropriate to the piece. I was going to strip off the wax but ran out of time. In desperation I just hit the whole thing with some 000 steel wool and got the finish back to something close to what I was looking for. As a last step I cleaned up the legs and applied a light coat of wax with very light buffing - that brought up the old finish to the same luster as the new.

Here are some photos of the finished table before being loaded into the back of the Highlander, right after hitting it with steel wool (that was Thursday night 2012.10.04):

I'm not quite sure how it ended up being a 6 week project - I really thought I could get it done in a weekend. Lessons learned here: 1. I'm too much of a perfectionist to do any "quick and dirty" projects when it comes to refinishing. 2. Invest in the time to get the stain right and don't settle for "close" 3. Always, always apply lacquer using the sprayer - for the time it took me to block everything out I could have purchased a whole case of rattle can lacquer. 4. Know you're still taking a risk in the veneer even if the pieces are flat (I actually think that the corner where I sanded through - you can see it in the last photo, the left corner closest to you - was thin to begin with, probably from the Lane factory.

That's my story. Hope you enjoyed it and learn from my mistakes. John